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Inconel 625 vs Inconel 718: Detailed Comparison of Properties, Performance, and Applications

Inconel 625 vs Inconel 718: Detailed Comparison of Properties, Performance, and Applications

Inconel alloys are some of the most trusted high-temperature materials used across aerospace, power generation, chemical processing, and oil & gas industries. Among these, Inconel 625 and Inconel 718 are two of the most frequently used superalloys because they offer exceptional strength, corrosion resistance, and performance under extreme temperatures.

Overview: Inconel 625 vs Inconel 718

Inconel 625 (UNS N06625)

  • Excellent corrosion resistance
  • High strength without heat treatment
  • Superb oxidation resistance
  • Ideal for chemical, seawater, and high-temperature services

It is a solid-solution strengthened superalloy, meaning its strength comes from alloying elements, not heat treatment.

Inconel 718 (UNS N07718)

  • Exceptional strength at high temperatures
  • High creep resistance
  • Superior fatigue and tensile performance
  • Widely used in aerospace and turbine applications

Strength comes from Gamma Prime (γ′) and Gamma Double-Prime (γ″) precipitates after heat treatment.

Chemical Composition Comparison

Inconel 625 Composition

  • Nickel: 58% min
  • Chromium: 20–23%
  • Molybdenum: 8–10%
  • Niobium + Tantalum: 3.15–4.15%
  • Iron: 5% max

Inconel 718 Composition

  • Nickel: 50–55%
  • Chromium: 17–21%
  • Niobium: 4.75–5.5%
  • Molybdenum: 2.8–3.3%
  • Titanium & Aluminium (precipitation hardeners)

Key Difference:

  • Inconel 625: Corrosion-focused alloy
  • Inconel 718: Strength-focused alloy

Mechanical Properties  718 Is Much Stronger

Inconel 625 Mechanical Properties

  • Tensile Strength: ~690 MPa
  • Yield Strength: ~310 MPa
  • Hardness: ~95 HRB

Inconel 718 Mechanical Properties

  • Tensile Strength: 1275 MPa
  • Yield Strength: 1035 MPa
  • Hardness: 36–44 HRC

Conclusion: 718 is nearly 2x stronger due to precipitation hardening.

High-Temperature Performance

  • Inconel 625: Up to 980°C for oxidation resistance
  • Excellent for chemical plants
  • Maintains strength at elevated temperatures
  • Inconel 718: Best below 650°C
  • Strength decreases above 650°C (precipitate instability)
  • Excellent creep resistance under 650°C

Conclusion:

  • 625 is better for extremely high temperatures (800–1000°C)
  • 718 is better for high-strength applications below 650°C

Corrosion Resistance  625 Performs Better

Inconel 625 Corrosion Resistance

  • Excellent resistance to seawater
  • Strong resistance against chlorides
  • Performs in acidic and alkaline media
  • Resists oxidizing and reducing chemicals

Inconel 718 Corrosion Resistance

  • Good overall corrosion resistance
  • Not as strong as 625 in aggressive media
  • Used where corrosion + high strength are both required

Conclusion:

  • 625 is ideal for corrosion-heavy environments
  • 718 is ideal for load-heavy environments

Weldability  625 Is Easier to Weld

  • Inconel 625: Excellent weldability, no PWHT needed
  • Ductile weld metal
  • Inconel 718: Requires strict welding procedures
  • Prone to cracking
  • Needs post-weld heat treatment

Applications

Inconel 625 Applications

  • Seawater piping
  • Heat exchangers
  • Chemical processing vessels
  • Aerospace exhaust systems
  • Furnace hardware
  • Desalination plants
  • Offshore riser systems

Inconel 718 Applications

  • Jet engine components
  • Turbine blades
  • Rocket parts
  • Downhole oilfield tools
  • Fasteners
  • High-temperature bolts
  • Aerospace structural components

Comparison Table (Quick Reference)

Property Inconel 625 Inconel 718
StrengthGoodExcellent
Corrosion ResistanceSuperiorGood
High-Temp Limit980°C650°C
WeldabilityHighModerate
Best ForChemical, MarineAerospace, Power Gen

Selection Guide

Choose Inconel 625 if:

  • Superior corrosion resistance required
  • Exposure to seawater or chemicals
  • Operating temperatures above 650°C
  • Weldability is important
  • Easy fabrication preferred

Choose Inconel 718 if:

  • Maximum strength needed
  • Component faces extreme pressure
  • Operating temperature below 650°C
  • Aerospace or turbine application
  • Fatigue resistance is critical

FAQ's

Which alloy is better for high heat?

Inconel 625 performs better above 700°C.

Which alloy is stronger?

Inconel 718 is significantly stronger under 650°C.

Can Inconel 625 be used in seawater?

Yes, 625 is one of the best seawater-resistant alloys.

Is Inconel 718 good for welding?

It requires controlled welding and heat treatment.

Which alloy lasts longer in chemical plants?

Inconel 625 lasts longer in chemical plants

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