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Whether it's oil & gas, chemical plants, refineries, power plants, pharma, or structural fabrication—fabricated metal components must be perfect. A single fabrication mistake can cause:
And worst case → complete plant downtime, which costs lakhs to crores.
This guide explains the top 10 reasons fabricated components fail, with real-world prevention tips used by professional engineers and fabricators.
Bad welding leads to:
These reduce strength and can cause sudden failure.
Using the wrong grade causes:
Example: Using carbon steel in a chloride environment → instant corrosion.
Choose material based on:
Recommended materials:
Poor cutting causes:
Use precision cutting:
Wrong heat treatment leads to:
Correct processes:
If the component doesn't fit → failure is guaranteed.
Causes:
Unfinished surfaces trap moisture and chemicals, leading to:
Apply proper finishing:
Repeated vibration leads to:
Common in:
Mistakes occur when:
Market is full of:
This causes early failure.
Without testing, failures go unnoticed.
Essential tests:
Always demand testing before dispatch.
Fabricated components fail for many reasons — but 90% of failures are preventable with the right materials, cutting processes, welding quality, testing, and fabrication experience.
To ensure long-lasting performance:
Moksh Tubes ensures every fabricated part is:
Poor welding & wrong materials.
Use proper surface finishing (pickling, passivation, coatings).
Yes — even 1–2 mm mismatch can cause failure.
Yes — UT, RT, DP, PMI, Hydro.
info@mokstubes.com
Office Address: Hinglaj Bhavan, Gulalwadi Mumbai, Maharashtra. 400004
Office Address: 6/A, Ground Floor, Rajwanti Mansion, Khetwadi Mumbai
Office Address: 95/95A, Dawood Baug, Sukhlaji Street, Kamatipura Mumbai
Office Address: 92E, Plot No. 3, New Tank Bunder, Darukhana, Mumbai, Maharashtra- 400 010.
Let’s forge a connection — contact our team today.
At Moksh Tubes & Fittings LLP, we’re dedicated to making your purchases seamless — offering expert advice, a wide inventory of certified products, and global support for every order, large or small.
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