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Whether it's oil & gas, chemical plants, refineries, power plants, pharma, or structural fabrication— fabricated metal components must be perfect. A single fabrication mistake can cause leakage, safety hazards, shutdowns, misalignment, corrosion, cracking, early failure and in the worst case, complete plant downtime.
This guide explains the top 10 reasons fabricated components fail, with practical prevention tips.
Bad welding leads to:
Prevention:
Using the wrong grade causes corrosion, cracking, softening and mechanical failure.
Prevention:
Poor cutting causes distorted edges, misalignment, wrong dimensions, and stress points.
Prevention:
Wrong heat treatment leads to brittleness, reduced strength, cracking, and grain failure.
Prevention:
If the component doesn't fit, failure is guaranteed.
Prevention:
Unfinished surfaces trap moisture and chemicals, causing pitting and cracks.
Prevention:
Repeated vibration causes micro-cracks and fatigue failure.
Prevention:
Common issues include under-tightened bolts, misalignment, wrong gaskets, and poor fit-up.
Prevention:
Low-grade or fake metals lead to early failure.
Prevention:
Without testing, failures go unnoticed during fabrication.
Essential Tests:
Prevention:
Fabricated components fail for many reasons, but 90% of failures are preventable with the right materials, precise cutting, skilled welding, proper testing, and accurate measurements.
Moksh Tubes ensures every fabricated part is professionally welded, precision-cut, NDT tested, dimension-checked, and made from certified material for long-lasting industrial performance.
Poor welding & wrong materials.
Use proper surface finishing (pickling, passivation, coatings).
Yes, even 1–2 mm mismatch can cause failure.
Yes, UT, RT, DP, PMI, Hydro.
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Office Address: 92E, Plot No. 3, New Tank Bunder, Darukhana, Mumbai, Maharashtra- 400 010.
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At Moksh Tubes & Fittings LLP, we’re dedicated to making your purchases seamless — offering expert advice, a wide inventory of certified products, and global support for every order, large or small.
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