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Product Overview

Introduction To Stellite Alloys

Stellite

MOKSH TUBES & FITTINGS LLP is a trusted manufacturer, supplier, exporter, importer, and stockist of Stellite Alloys in a variety of forms including Rods, Bars, Tubes, Welding Wires, Electrodes, Sheets, Plates, and custom components made to order. We specialize in Stellite 6, Stellite 12, Stellite 21, and other grades used for wear-resistant and high-temperature

Stellite is a family of cobalt-chromium-based superalloys engineered to resist wear, corrosion, and high-temperature degradation. Originally developed for cutting tools, Stellite alloys have become indispensable in industries requiring reliable performance under extreme mechanical and thermal stress. These alloys are known for their exceptional hardness, non-magnetic properties, high-temperature oxidation resistance, and ability to retain cutting edges and structural integrity in harsh environments.

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Material Summary – Stellite® Alloys

Property Details
Material Type Cobalt-Chromium Superalloy
Primary Elements Co, Cr, W, C
Strength Mechanism Solid Solution + Carbide Hardening
Hardness Range 40 – 70 HRC (grade dependent)
Wear Resistance Exceptional
Galling Resistance Excellent
High-Temperature Stability Up to ~800 – 1000 °C
Corrosion Resistance Excellent
Magnetic Property Non-Magnetic
Weldability Excellent (Hard-facing & Overlay)

Chemical Composition – Stellite® 6 (Typical)

Element Composition (%)
Cobalt (Co) Balance
Chromium (Cr) 27 – 32
Tungsten (W) 4.0 – 6.0
Carbon (C) 0.9 – 1.4
Nickel (Ni) ≤ 3.0
Iron (Fe) ≤ 3.0
Silicon (Si) ≤ 1.0
Manganese (Mn) ≤ 1.0

📌 Exact chemistry varies by Stellite® grade (6, 12, 21, etc.).

Physical Properties of Stellite® 6

Property Imperial Units Metric Units
Density 0.335 lb/in³ 9.3 g/cm³
Melting Point 2375 – 2600 °F 1300 – 1425 °C
Hardness (As-Cast) 43 – 48 HRC
Magnetic Permeability Non-magnetic
Thermal Conductivity ~11 W/m·K

Heat Treatment & Processing of Stellite® Alloys

Process Temperature Range Purpose
Casting / Forging 1150 – 1250 °C Primary shape formation
Solution Treatment 1150 – 1200 °C Homogenizes microstructure
Stress Relieving 650 – 800 °C Reduces residual stresses
Hard-facing / Overlay Welding Controlled heat input Surface wear protection
Grinding & Finishing Final dimensional accuracy

📌 Stellite® alloys do not require conventional hardening; hardness comes from carbide precipitation.

Mechanical Properties of Stellite® Alloys

Property Annealed Hot-Finished
Tensile Strength 620 – 830 MPa 827 – 1034 MPa
Yield Strength (0.2%) 414 – 620 MPa 690 – 896 MPa
Elongation 15 – 25% 10 – 15%
Brinell Hardness 350 – 500 500 – 700
Rockwell Hardness 40 – 60 HRC 55 – 70 HRC

Available Forms & Size Range – Stellite® Alloys

Product Form Typical Size Range
Round Bars / Rods Ø6 – Ø200 mm
Flat Bars & Plates 3 – 80 mm thickness
Sheets 1 – 20 mm
Pipes & Tubes OD 10 – 150 mm
Welding Rods / Wires Ø2.0 – Ø6.0 mm
Electrodes AWS standard sizes
Cast Components As per drawing
Hard-faced Parts Custom overlay thickness

International Standards & Equivalent Grades – Stellite® Alloys

Grade AWS ASTM ISO / Other
Stellite 6 ERCoCr-A ASTM B659 ISO CoCr-A
Stellite 12 ERCoCr-B ASTM B560 ISO CoCr-B
Stellite 21 ERCoCr-E ASTM F90 ISO CoCr-E
Cast Grades ASTM A494
Electrodes ECoCr-A / B AWS A5.13

Products in Stellite

Stellite is commonly supplied as:

Seamless Pipes
Welded Pipes (ERW & EFW)
Tubes (Capillary, U-Bend)
Sheets & Plates
Coils & Strips
Round Bars, Flat Bars, Hex Bars, Square Bars
Pipe Fittings (Elbows, Tees, Reducers, Caps, Stub Ends)
Flanges (Weld Neck, Slip-On, Blind, Socket Weld, Threaded)
Fasteners (Bolts, Nuts, Screws, Washers, Studs)
Custom Fabricated Components

We supply Stellite materials in accordance with the most stringent industry standards:

Uses and Advantages

Outstanding wear and galling resistance
Retains hardness at elevated temperatures
Excellent resistance to corrosion and oxidation
Non-magnetic and stable in extreme conditions
Available in both cast and wrought forms

Applications of Stellite

Stellite is widely used in applications that demand resistance to wear, corrosion, and extreme temperatures. These include:

Aerospace

Used in turbine blades, vanes, and nozzle guide vanes due to superior thermal stability and resistance to oxidation.

Valve and Pump Components

Applied in valve seats, stems, and pump impellers in the oil & gas and chemical industries for erosion and cavitation resistance.

Oil & Gas and Petrochemicals

Downhole tools, gate valves, and safety valves benefit from Stellite's wear and corrosion resistance in sour environments.

Power Generation

Used in boiler components, turbine seals, and wear rings in fossil and nuclear power plants.

Medical and Dental

Stellite 21 is biocompatible and used for surgical tools and dental prosthetics due to its corrosion resistance and hardness.

Cutting Tools and Dies

Ideal for hard-facing cutting blades, dies, and machining tools thanks to superior edge retention.

WHY CHOOSE US?

Specialized in hard-to-find and wear-resistant alloys
Top-quality cobalt-based alloy stock
Custom fabrication, welding, and forming services
In-house quality control and metallurgical testing
Global export capabilities and fast delivery

Stellite® Alloy Price per kg in India

Typical Range: ₹6,000 – ₹18,000 per kg

(Price varies by OD, wall thickness, form, and finish)

Contact us for exact quotation based on size and quantity.

FAQ's

What is Stellite and why is it used?

Stellite is a cobalt-chromium superalloy designed for extreme wear, corrosion, and high temperature resistance, making it ideal for aerospace, oil & gas, power generation, and cutting tool applications.

Which forms of Stellite products are available?

Stellite is supplied as seamless and welded pipes, tubes, sheets, plates, coils, strips, round/flat/hex/square bars, pipe fittings, flanges, fasteners, welding wires, electrodes, and custom fabricated components.

What are the key advantages of Stellite?

Stellite offers excellent wear and galling resistance, maintains hardness at high temperatures, resists corrosion and oxidation, is non magnetic, and is available in both cast and wrought forms.

In which industries is Stellite commonly used?

Stellite is widely used in aerospace (turbine blades, vanes), valve and pump components, oil & gas and petrochemical equipment, power generation (boilers, turbines), medical and dental tools, and cutting tools and dies.

Why choose MOKSH TUBES & FITTINGS for Stellite alloys?

We provide specialized hard-to-find Stellite alloys, high-quality cobalt-based stock, custom fabrication and welding services, in-house quality control, metallurgical testing, fast delivery, and global export capabilities.

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